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ERP for Special Purpose Machines
(SPM) Manufacturer
Standard Products and hi-tech engineering
products
BACKGROUND:
This company is
specializing in metal finishing machines. Company is engaged in
manufacturing of Vibratory Finishing Machines and Centrifugal Finishing
Machines. They also make relevant Accessories and Consumables.
They enjoy unbeatable leadership in the market.
ISSUES & CHALLENGES:
-
Smoother and faster process flow
-
Efficient distribution of information
-
Decentralization of task & decision
-
Increased transparency and better control
-
Protection/ Security of data
-
Wastage, scrap, rejection
-
Integration of all departments
-
Cost control
-
Productivity through elimination of duplication
-
Inventory of raw materials
-
Delivery performance
-
Business Process Reengineering (change
management)
-
Training to shop floor users
-
Government compliance
Supply chain management
Inventory of raw
material and bought out items, WIP inventory and Finished Goods.
 Mechanical items
Nut, Plate
Paint
Pipe, Rod
Rivet, Screw ,Washer
Section
Sheet
Spring
Electrical items
Indicator, Relay
Insulation Material
Junction Box
Lighting Lamps
Meter, Motor
Panel Meter, Lug
HOW DNS
ERP CAN ADDRESS THESE ISSUES:
-
The manufacturing industries have witnessed significant changes that
include process improvements, environmental conscious manufacturing,
reducing time to manufacture and constant need to launch new
products with innovation.
-
Due to these dynamics the sector has been an early adapter of ERP,
such as this company making special purpose machines with standard
configuration, yet customized as per customer specific requirements.
-
DNS ERP has been able to get many projects in these domains due to
combination of affordable price, delivery, and well defined
implementation methodology.
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1.
Security module
2.
Accounts module
3.
VAT / Sales Tax module
4.
Excise module
5.
Inventory Management module
6.
Purchase & Pre-purchase module
7.
MRP - Material Requirement Planning module / Supply Chain
Management (SCM)
8.
ISO 9000 Quality check module
9.
BOM Bill of Materials module |
10.
Production module (Assembly Production and Process Production)
CRM module (Customer relationship management) and pre-sales
module.
11.
Sub-contractor OUT outsourcing
12.
Cost sheet module preparing estimate
13.
Order Fulfillment module Sales Accounting - (Shipping) |
KEY BENEFITS:
-
DNS ERP Software is used for fully
integrated Business Management.
-
Solutions for machine manufacturing.
-
Automated work flow and document
flow.
-
Engineering change management in
BOM.
-
Well-versed with excise procedures
with reports like RG1, RG23, PLA as per Government compliance.
-
'Project workbench' report gives
project wise (sales order wise) details of each project.
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