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ERP for Special Purpose Machines (SPM) Manufacturer. Standard Products and hi-tech engineering products.

BACKGROUND:

This company is specializing in metal finishing machines. Company is engaged in manufacturing of Vibratory Finishing Machines and Centrifugal Finishing Machines. They also make relevant Accessories and Consumables. They enjoy unbeatable leadership in the market.

ISSUES & CHALLENGES:

Smoother and faster process flow
Efficient distribution of information
Decentralization of task & decision
Increased transparency and better control
Protection/ Security of data
Wastage, scrap, rejection
Integration of all departments
Cost control
Productivity through elimination of duplication
Inventory of raw materials
Delivery performance
Business Process Reengineering (change management)
Training to shop floor users
Government compliance

Supply chain management

Inventory of raw material and bought out items, WIP inventory and Finished Goods.

Mechanical items

Nut, Plate

Paint

Pipe, Rod

Rivet, Screw ,Washer

Section

Sheet

Spring

Electrical items

Indicator, Relay

Insulation Material

Junction Box

Lighting Lamps

Meter, Motor

Panel Meter, Lug

HOW DNS ERP CAN ADDRESS THESE ISSUES:

The manufacturing industries have witnessed significant changes that include process improvements, environmental conscious manufacturing, reducing time to manufacture and constant need to launch new products with innovation.
Due to these dynamics the sector has been an early adapter of ERP, such as this company making special purpose machines with standard configuration, yet customized as per customer specific requirements.
DNS ERP has been able to get many projects in these domains due to combination of affordable price, delivery, and well defined implementation methodology.

1. Security module

2. Accounts module –

3. VAT / Sales Tax module

4. Excise module

5. Inventory Management module

6. Purchase & Pre-purchase module

7. MRP - Material Requirement Planning module / Supply Chain Management (SCM)

8. ISO 9000 – Quality check module

9. BOM – Bill of Materials module

10. Production module (Assembly Production and Process Production) CRM module (Customer relationship management) and pre-sales module.

11. Sub-contractor OUT – outsourcing

12. Cost sheet module – preparing estimate

13. Order Fulfillment module – Sales Accounting - (Shipping)

KEY BENEFITS:

DNS ERP Software is used for fully integrated Business Management.
Solutions for ‘machine’ manufacturing.
Automated work flow and document flow.
Engineering change management in BOM.
Well-versed with excise procedures with reports like RG1, RG23, PLA as per Government compliance.
'Project workbench' report gives project wise (sales order wise) details of each project.