Case study for ERP in an Industrial Spring manufacturing company.
Made to order.
 

BACKGROUND:

Original Equipment Manufacturer (OEM) supply or Making as per the customer order.

Unlike FMCG products, here all activities such as production, purchase, sales is linked to the customer's purchase order (sales order).  DNS ERP is deployed successfully in many such electro-mechanical engineering companies.  Here is a success story of a company that is a leader in manufacturing high quality springs for 'automobile' sector.

At the same time DNS ERP can take both kinds of automation – standard products as well as customized products manufacturing company.

Supply chain management

Spring items

ISSUES & CHALLENGES:

·         Smoother and faster process flow

·         Efficient distribution of information

·         Decentralization of task & decision

·         Increased transparency and better control

·         Protection/ Security of data

·         Wastage, scrap, rejection

·         Integration of all departments

·         Cost control

·         productivity through elimination of duplication

·         Inventory of raw materials

·         Delivery performance

·         Automatic integration of key business processes, such as sales, purchase, production, QC, accounts, excise, etc.

HOW DNS ERP CAN ADDRESS THESE ISSUES:

DNS pre-sales and sales module helps managing marketing activities by capturing sales enquiry, preparing quotation, sales order, sales schedule, sales invoice, etc.

By using the following ERP modules above challenges are met:

KEY BENEFITS:

Machine Master and Process Master (tempering, cutting, hooking, etc.) are linked to Work order.  The Production Planning module is linked to sales order and Bill of Material master.  User is able to track stage-wise production.

When the work order will be prepared then the user (from production section) will do the daily planning according to machines that are available to him and according to work order quantity and the process that has to be done.

Select the work order number for which the planning is to be done.

·         When you select the work order number, item code and work order quantity gets defaulted automatically.   Then select machine name for the respective process that has to be done.

In the process drop down the process defined in the work order which are required will get defaulted. The user has to select process one by one and then define its plan quantity and shift and click on add button.

·         In Production entry, user can enter the time required for manufacturing a given item i.e. start time & end time.